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Top 10 Common Welding Defects in NDT (Causes, Detection & Prevention)

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  Introduction Welding is one of the most critical processes in industries like oil & gas, construction, shipbuilding, and manufacturing. However, improper welding can lead to defects that may cause serious failures. This is where Non-Destructive Testing (NDT) plays an important role. NDT helps detect welding defects without damaging the material, ensuring safety and quality. In this guide, we will cover the top 10 common welding defects, their causes, detection methods (UT, RT, MT, PT), and prevention techniques. What are Welding Defects? Welding defects are imperfections or discontinuities in a weld that reduce its strength, quality, or performance. These defects can occur due to poor technique, incorrect parameters, or contamination. Top 10 Common Welding Defects 🔴 1. Cracks 📌 Description: Cracks are the most dangerous welding defects and can occur on the surface or internally. ⚠ Causes: Rapid cooling High stress Poor welding technique 🔍 Detection: UT (Ultrasonic Testing)...

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